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Learning Fine-Grained Bimanual Manipulation with Low-Cost Hardware

Published:04/23/2023
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TL;DR Summary

This paper enables low-cost robots to perform fine-grained bimanual manipulation, previously requiring expensive hardware, by introducing Action Chunking with Transformers (ACT). This novel imitation learning algorithm, using a generative model over action sequences, achieved 80-

Abstract

Fine manipulation tasks, such as threading cable ties or slotting a battery, are notoriously difficult for robots because they require precision, careful coordination of contact forces, and closed-loop visual feedback. Performing these tasks typically requires high-end robots, accurate sensors, or careful calibration, which can be expensive and difficult to set up. Can learning enable low-cost and imprecise hardware to perform these fine manipulation tasks? We present a low-cost system that performs end-to-end imitation learning directly from real demonstrations, collected with a custom teleoperation interface. Imitation learning, however, presents its own challenges, particularly in high-precision domains: errors in the policy can compound over time, and human demonstrations can be non-stationary. To address these challenges, we develop a simple yet novel algorithm, Action Chunking with Transformers (ACT), which learns a generative model over action sequences. ACT allows the robot to learn 6 difficult tasks in the real world, such as opening a translucent condiment cup and slotting a battery with 80-90% success, with only 10 minutes worth of demonstrations. Project website: https://tonyzhaozh.github.io/aloha/

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1. Bibliographic Information

  • Title: Learning Fine-Grained Bimanual Manipulation with Low-Cost Hardware
  • Authors: Tony Z. Zhao (Stanford University), Vikash Kumar (Meta), Sergey Levine (UC Berkeley), Chelsea Finn (Stanford University)
  • Journal/Conference: The paper is available on arXiv, which is a preprint server. This means it has not yet undergone formal peer review for a specific conference or journal at the time of this version's publication, but it is a common way to quickly disseminate research in fields like robotics and machine learning.
  • Publication Year: 2023
  • Abstract: The paper addresses the challenge of fine-grained robotic manipulation, which typically requires expensive, high-precision hardware. The central research question is whether learning-based approaches can enable low-cost, imprecise hardware to perform these complex tasks. The authors present a complete system to achieve this: (1) a low-cost, open-source hardware setup for bimanual teleoperation called ALOHA, and (2) a novel imitation learning algorithm, Action Chunking with Transformers (ACT). ACT is designed to overcome common imitation learning challenges like compounding errors and non-stationary human demonstrations by learning a generative model over sequences of actions. The system successfully learns 6 difficult real-world tasks (e.g., opening a translucent cup, slotting a battery) with 80-90% success rates, using only about 10 minutes of demonstration data per task.
  • Original Source Link:

2. Executive Summary

  • Background & Motivation (Why):

    • Core Problem: Fine manipulation tasks like threading a zip tie or inserting a battery are extremely difficult for robots. They demand high precision, coordination of contact forces, and continuous visual feedback.
    • Existing Gap: Traditionally, solving these tasks required high-end, expensive robots (costing >`100k), precise sensors, and careful calibration. This high cost and complexity make advanced robotics research inaccessible to many labs. The paper asks if the burden can be shifted from expensive hardware to sophisticated software (i.e., learning).
    • Innovation: The paper introduces a holistic solution that tackles both the hardware and software aspects. It presents ALOHA, a bimanual teleoperation system built for under20k using off-the-shelf components, making it highly accessible. To compensate for the hardware's lower precision, it develops ACT`, a powerful imitation learning algorithm specifically designed for high-precision, closed-loop tasks. The synergy between affordable, dexterous data collection and an effective learning algorithm is the core innovation.
  • Main Contributions / Findings (What):

    • ALOHA (A Low-cost Open-source Hardware system): A complete bimanual teleoperation system designed to be low-cost (< `20k), versatile, user-friendly, and easy to build. It enables the collection of high-quality demonstration data for complex manipulation tasks.
    • **ACT (Action Chunking with Transformers): A novel imitation learning algorithm that significantly improves performance on fine manipulation tasks. Its key ideas are:
      • Action Chunking: Instead of predicting one action at a time, the policy predicts a sequence (a "chunk") of future actions. This reduces the effective horizon of the task, mitigating the compounding error problem.
      • Generative Modeling (CVAE): It models the distribution of action sequences using a Conditional Variational Autoencoder (CVAE), which helps handle the variability and non-stationarity inherent in human demonstrations.
    • Empirical Validation:** The paper demonstrates that the ALOHA+ACT system can learn 6 challenging, real-world fine manipulation tasks with high success rates (80-90%) from a very small amount of data (50 demonstrations, or ~10 minutes). This is a significant result, showing that learning can indeed bridge the gap left by low-cost hardware.

3. Prerequisite Knowledge & Related Work

  • Foundational Concepts:

    • Bimanual Manipulation: Using two robotic arms in a coordinated fashion to perform tasks, much like humans use two hands. This is crucial for tasks that require one hand to stabilize an object while the other manipulates it.
    • Imitation Learning (IL): A machine learning paradigm where an agent (robot) learns to perform a task by observing expert (human) demonstrations, rather than through trial-and-error (like Reinforcement Learning).
    • Behavioral Cloning (BC): The simplest form of imitation learning. It treats learning as a supervised learning problem, mapping observations (e.g., camera images) directly to actions (e.g., motor commands) from the demonstration data.
    • Compounding Errors: A critical failure mode in IL. Small prediction errors by the learned policy can lead the robot into states slightly different from those seen during training. These errors accumulate over time, causing the robot to drift into unfamiliar situations where it cannot recover, leading to task failure.
    • Transformer: A neural network architecture originally designed for natural language processing. Its core mechanism isself-attention,whichallowsittoweightheimportanceofdifferentpartsofaninputsequence.Itisexceptionallygoodatmodelingsequentialdata,makingitsuitableforprocessingvideoframesorpredictingactionsequences.<strong>ConditionalVariationalAutoencoder(CVAE):</strong>Atypeofgenerativemodel.Itlearnsacompressed,probabilisticrepresentation(alatentvariable, which allows it to weigh the importance of different parts of an input sequence. It is exceptionally good at modeling sequential data, making it suitable for processing video frames or predicting action sequences. * <strong>Conditional Variational Autoencoder (CVAE):</strong> A type of generative model. It learns a compressed, probabilistic representation (a latent variable z) of the data. A CVAE can generate diverse outputs conditioned on some input. In this paper, it's used to model the variety of ways a human might perform an action sequence from a given state, conditioned on the current observation.
  • Previous Works & Differentiation:

    • Fine Manipulation Systems: Prior systems like the da Vinci surgical robot or those using expensive arms (e.g., KUKA) achieve high precision but at a very high cost. ALOHA is differentiated by its radical focus on low cost and accessibility, using off-the-shelf arms that are an order of magnitude cheaper. As shown in Image 3, the system is capable of a wide range of tasks from teleoperation to learned policies.

    • Addressing Compounding Errors: Previous methods like DAgger require an expert to provide corrective labels during training, which is time-consuming. Other methods generate synthetic corrections offline but are often limited to low-dimensional states. ACT's Action Chunking offers a novel, compatible way to address this for high-dimensional visual inputs by effectively shortening the decision-making horizon.

    • Imitation Learning Algorithms:

      • Standard BC often fails in long-horizon, high-precision tasks due to compounding errors.
      • History-based models like BeT andRT-1use Transformers to look at past observations to decide the next single action. ACT is fundamentally different because it uses a Transformer to predict a sequence of future actions from the current observation.
      • VINN is a non-parametric (k-nearest-neighbor) approach. ACT is a parametric model that learns a generalizable policy.

4. Methodology (Core Technology & Implementation)

ALOHA: The Hardware System

The ALOHA system was designed with five principles: low-cost, versatile, user-friendly, repairable, and easy-to-build.

  • Hardware: It uses two pairs of robot arms. The "follower" system, which performs the task, consists of two ViperX 6-DoF arms. The "leader" system, which the human operates, consists of two smaller, lighter WidowX arms.
  • Teleoperation: The system uses joint-space mapping. The joint angles of the leader (WidowX) arms are directly mapped to the joint angles of the follower (ViperX) arms. This is simpler and more robust than task-space mapping (which requires inverse kinematics), especially near singularities, and provides natural damping.
  • Customizations: The authors added 3D-printed components to improve usability:
    • "See-through" fingers for better visibility.
    • A "handle and scissor" mechanism on the leader robot for easier control.
    • A rubber band load-balancing mechanism to reduce operator fatigue.
  • Vision System: Four standard Logitech webcams provide RGB images: one top-down, one front-facing, and one on the wrist of each follower arm for a close-up view. The system operates at a high control frequency of 50 Hz.

ACT: The Learning Algorithm

ACT is designed to learn from the data collected by ALOHA. Its architecture and training process are multi-faceted.

  • Principles:

    • Action Chunking: The core idea. Instead of a policy\pi(a_t | s_t)that predicts a single action, ACT learns a policy\pi(a_{t:t+k} | s_t)that predicts a sequence ofkfuture actions (a "chunk"). This reduces the number of decision-making steps in an episode by a factor ofk,therebymitigatingtheaccumulationoferrors.<strong>TemporalEnsembling:</strong>Anaiveimplementationofactionchunkingwouldexecutethechunkof, thereby mitigating the accumulation of errors. * <strong>Temporal Ensembling:</strong> A naive implementation of action chunking would execute the chunk of kactions in an open-loop manner, only observing the world again afterksteps. This can be jerky. Instead, ACT queries the policy at every timestep. This creates overlapping action chunks. At any timestept, there are multiple predictions for the actiona_t(one from the chunk predicted att, one from the chunk predicted att-1, etc.). These are combined using a weighted average:a_t = \sum_i w_i \hat{a}_t[i] / \sum_i w_i, where the weightw_i = \exp(-m \cdot i)gives more importance to more recent predictions. This produces smooth and reactive motion.
  • CVAE Formulation for Modeling Human Data: Human demonstrations are inherently variable. To capture this, ACT is formulated as a CVAE.

    • CVAE Encoder: During training, an encoder network takes the current proprioceptive state\bar{o}_tand the ground-truth future action sequencea_{t:t+k}as input and predicts the parameters (mean and variance) of a latent variablez. Thiszcaptures the "style" of the specific action sequence. The encoder is a Transformer that processes the joint states and action sequence to producez,asshownin<strong>Image2</strong>.![](/files/papers/68e21b2ebb3d5a54a35f263a/images/16.jpg)<strong>CVAEDecoder(ThePolicy):</strong>Thedecoder,whichistheactualpolicyusedattesttime,takesthecurrentfullobservation, as shown in <strong>Image 2</strong>. ![](/files/papers/68e21b2ebb3d5a54a35f263a/images/16.jpg) * <strong>CVAE Decoder (The Policy):</strong> The decoder, which is the actual policy used at test time, takes the current full observation o_t(images + joints) and the latent variablezto predict the action sequence`\hat{a}{t:t+k}.TheoverallmodelistrainedwithastandardVAEobjective,whichincludesareconstructionloss(howwellthepredictedactionsequencematchesthegroundtruth)andaKLdivergencetermthatregularizesthelatentspace.::MATHBLOCK0::Here,. The overall model is trained with a standard VAE objective, which includes a reconstruction loss (how well the predicted action sequence matches the ground truth) and a KL-divergence term that regularizes the latent space. L=Lreconst+βLreg=MSE(a^t:t+k,at:t+k)+βDKL(qϕ(zat:t+k,oˉt)N(0,I)) \mathcal{L} = \mathcal{L}_{reconst} + \beta \mathcal{L}_{reg} = \text{MSE}(\hat{a}_{t:t+k}, a_{t:t+k}) + \beta D_{KL}(q_\phi(z | a_{t:t+k}, \bar{o}_t) || \mathcal{N}(0, I)) Here, \mathcal{L}{reconst}isthereconstructionloss(thepaperusesL1lossinpractice), is the reconstruction loss (the paper uses L1 loss in practice), \mathcal{L}_{reg}istheregularizationterm,and is the regularization term, and \betaisaweightinghyperparameter.<strong>Inference:</strong>Attesttime,theencoderisdiscarded,andzissettozero(themeanofthepriordistribution),makingthepolicydeterministic.<strong>ImplementationwithTransformers:</strong>Theoverallarchitectureisdepictedin<strong>Image9</strong>and<strong>Image10</strong>.![](/files/papers/68e21b2ebb3d5a54a35f263a/images/17.jpg)![](/files/papers/68e21b2ebb3d5a54a35f263a/images/18.jpg)1.<strong>ImageProcessing:</strong>ThefourRGBimagesarefedthroughResNet18backbonestoextractvisualfeatures.Thesefeaturemapsareflattenedandcombinedwithpositionalembeddingstoretainspatialinformation.2.<strong>TransformerEncoder:</strong>Thesequencesofvisualfeaturesfromallfourcameras,alongwiththecurrentjointpositionsandthelatentvariablez(allprojectedtoacommondimension),arefedintoaTransformerencoder.Thisencoderfusesallthemultimodalinformation.3.<strong>TransformerDecoder:</strong>ATransformerdecoderthentakestheoutputoftheencoderandgeneratestheactionsequenceofshape is a weighting hyperparameter. * <strong>Inference:</strong> At test time, the encoder is discarded, and z is set to zero (the mean of the prior distribution), making the policy deterministic. * <strong>Implementation with Transformers:</strong> The overall architecture is depicted in <strong>Image 9</strong> and <strong>Image 10</strong>. ![](/files/papers/68e21b2ebb3d5a54a35f263a/images/17.jpg) ![](/files/papers/68e21b2ebb3d5a54a35f263a/images/18.jpg) 1. <strong>Image Processing:</strong> The four RGB images are fed through `ResNet18` backbones to extract visual features. These feature maps are flattened and combined with positional embeddings to retain spatial information. 2. <strong>Transformer Encoder:</strong> The sequences of visual features from all four cameras, along with the current joint positions and the latent variable z (all projected to a common dimension), are fed into a Transformer encoder. This encoder fuses all the multi-modal information. 3. <strong>Transformer Decoder:</strong> A Transformer decoder then takes the output of the encoder and generates the action sequence of shape k \times 14$ (for a chunk size of k and 14 robot joints).

      The training process involves sampling data from demonstrations (Image 1), inferring z with the CVAE encoder, and then predicting the action sequence with the CVAE decoder to compute the loss.

5. Experimental Setup

  • Tasks: The authors evaluate their system on 8 challenging bimanual tasks, 6 in the real world and 2 in simulation. These tasks, shown in Image 4, Image 5, and Image 8, require high precision and coordination.

    • Real-World: Slide Ziploc, Slot Battery, Open Cup, Thread Velcro, Prep Tape, Put On Shoe.

    • Simulated: Transfer Cube, Bimanual Insertion.

    • Many tasks involve challenging perception with transparent, translucent, or low-contrast objects. Object positions are randomized to test for generalization.

  • Data Collection: For real-world tasks, 50-100 demonstrations were collected using ALOHA at 50 Hz. This amounts to a very small dataset of only 10-20 minutes of interaction time per task.

  • Evaluation Metrics: The primary metric is Success Rate (%), measured over 25 trials for real-world tasks and 50 trials over 3 seeds for simulated tasks. Success is often broken down into sub-task completion rates.

  • Baselines: ACT is compared against four strong baselines:

    1. BC-ConvMLP: A standard behavioral cloning baseline using a convolutional network.
    2. BeT: A Transformer-based model that conditions on observation history to predict a single action.
    3. RT-1: Another powerful Transformer-based model from Google that also predicts single actions from history.
    4. VINN: A non-parametric k-nearest-neighbor method that retrieves actions from the demonstration dataset based on visual similarity.

6. Results & Analysis

  • Core Results: The results are presented in Table I and Table II of the paper.

    • ACT drastically outperforms all baselines across all tasks. For real-world tasks like Slide Ziploc and Slot Battery, ACT achieves 88% and 96% success, respectively, while all other methods achieve 0% final success. The baselines often manage to complete the first sub-task but fail quickly due to compounding errors.
    • This trend holds for the other complex tasks like Open Cup (84%), Prep Tape (64%), and Put On Shoe (92%). The Thread Velcro task proves to be the most difficult, with ACT achieving a 20% success rate, which is still significantly better than the 0% from baselines. The authors attribute this lower performance to perception challenges with the thin, black velcro tie.
    • In simulation, ACT also shows a large performance gap over baselines, both on scripted and more challenging human demonstration data.
  • Ablations / Parameter Sensitivity: The ablation studies, summarized in the charts in Image 6, provide crucial insights into why ACT works so well.

    • (a) The Effect of Action Chunking: This chart shows that performance dramatically improves as the chunk size k increases from 1 (no chunking) to 100. This is true not just for ACT but also for baselines when augmented with action chunking. This strongly validates that action chunking is a key and generalizable principle for mitigating compounding errors in these tasks.
    • (b) The Effect of Temporal Ensembling (TE): TE provides a modest but consistent performance boost for parametric methods like ACT (+3.3%) and BC-ConvMLP (+4%). It helps by smoothing out model prediction errors. It slightly hurts the non-parametric VINN, likely because VINN retrieves ground-truth action sequences which are already smooth.
    • (c) The Importance of the CVAE: When trained on deterministic scripted data, removing the CVAE objective has little effect. However, when trained on noisy, multi-modal human data, removing the CVAE causes a catastrophic performance drop (from 35.3% to 2%). This demonstrates that the CVAE is essential for effectively learning from real human demonstrations.
    • (d) Necessity of High-Frequency Control: The user study shows that teleoperating at 50 Hz is significantly faster and more effective than at 5 Hz (a 62% increase in completion time at the lower frequency). This justifies the design choice of ALOHA for high-frequency data collection and control, which is crucial for fine manipulation.

7. Conclusion & Reflections

  • Conclusion Summary: The paper successfully demonstrates that learning-based methods can enable low-cost, off-the-shelf hardware to perform complex, fine-grained bimanual manipulation. The authors present a complete and accessible system, comprising the ALOHA teleoperation hardware and the ACT imitation learning algorithm. The synergy between high-quality data collection and a powerful algorithm that specifically addresses the challenges of imitation learning (compounding errors, noisy data) is key to the system's success. The open-sourcing of the entire system is a significant contribution to the robotics community, potentially democratizing research in this area.

  • Limitations & Future Work: The authors candidly discuss limitations in Appendix F:

    • Hardware Limitations: ALOHA struggles with tasks requiring high force (e.g., opening a sealed jar), multiple fingers (e.g., opening child-proof bottles), or tools like fingernails (e.g., peeling tape).
    • Policy Learning Limitations: ACT failed to learn certain extremely difficult tasks like unwrapping a candy or opening a flat ziploc bag from the table. These failures are attributed to severe perception challenges (e.g., locating a tiny wrapper seam) and the high variability in object deformation, suggesting that more data or more advanced perception models might be needed.
  • Personal Insights & Critique:

    • This work is a prime example of excellent systems-building research. Instead of focusing on just an algorithm or just hardware, it presents an integrated solution where each component is designed to complement the other.

    • The Action Chunking concept is elegant in its simplicity yet remarkably effective. It's a powerful and generalizable technique that could likely benefit a wide range of imitation and reinforcement learning applications, especially those with high-frequency control.

    • The decision to open-source the entire project (hardware designs, software, tutorials) is highly commendable and significantly increases the paper's impact. It provides a tangible platform for other researchers to build upon, which is crucial for advancing the field. As shown in Image 7, the range of demonstrable skills is very impressive for such a low-cost system, highlighting its versatility.

    • A potential avenue for future work could be to reduce the need for task-specific training. While 50 demonstrations is a small number, collecting them for every new task can still be a bottleneck. Methods that allow for generalization across tasks or leveraging pre-trained models could be a promising next step.

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